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General .............................................................................................................................1 1.1 Scope ............................................................................................................................................ 1 1.2Definitions...................................................................................................................................... 1 1.3 Symbols......................................................................................................................................... 2
2 Design...............................................................................................................................3 2.1 Scope 3 2.1.1 General......................................................................................................................... 3 2.1.2 Standards and codes of practice.................................................................................. 3 2.2 Planning ........................................................................................................................................ 3 2.2.1 Standardisation............................................................................................................. 3 2.2.2 Buildability..................................................................................................................... 3 2.2.3 Voids and buried conduits ............................................................................................ 3 2.2.4 Layout plan ................................................................................................................... 3 2.2.5 Compatibility................................................................................................................. 4 2.2.6 Demolition..................................................................................................................... 4 2.3 Stability.......................................................................................................................................... 4 2.3.1 General......................................................................................................................... 4 2.3.2 Displacement................................................................................................................ 4 2.3.3 Disproportionate collapse............................................................................................. 4 2.4 Durability ....................................................................................................................................... 5 2.4.1 General......................................................................................................................... 5 2.4.2 Shape of precast unit.................................................................................................... 5 2.4.3 Concrete cover ............................................................................................................. 5 2.4.4 Protection and maintenance of joints and connections................................................ 5 2.4.5 Movement..................................................................................................................... 6 2.4.6 Thermal gradient........................................................................................................... 6 2.4.7 Other effects................................................................................................................. 6 2.5 Loadings........................................................................................................................................ 6 2.5.1 General......................................................................................................................... 6 2.5.2 Demoulding forces........................................................................................................ 6 2.5.3 Handling and transportation.......................................................................................... 7 2.6 Materials........................................................................................................................................ 7 2.6.1 General......................................................................................................................... 7 2.6.2 Alkali-aggregate reaction.............................................................................................. 7 2.6.3 Chlorides in concrete.................................................................................................... 8 2.7 Design considerations................................................................................................................... 8 2.7.1 General......................................................................................................................... 8 2.7.2 Handling stresses......................................................................................................... 8 2.7.3 Early lifting of precast element...................................................................................... 9 2.7.4 Temporary stages/erection sequence.......................................................................... 9 2.7.5 Lifting inserts................................................................................................................. 9 2.7.6 Bracing design............................................................................................................ 10 2.7.7 Design for movement.................................................................................................. 10 2.7.8 Design of ties.............................................................................................................. 10 2.7.9 Design of bearings...................................................................................................... 14 2.8 Joints and connections................................................................................................................ 18 2.8.1 Structural connections................................................................................................ 18 2.8.2 Water tightness of joints ............................................................................................. 28 2.9 Composite concrete construction................................................................................................ 41 2.9.1 General....................................................................................................................... 41
2.10 Non-structural elements ................................................................................................... 44
3 Construction...................................................................................................................45 3.1 Production planning .................................................................................................................... 45 3.2Moulds......................................................................................................................................... 45 3.2.1 Materials ..................................................................................................................... 45 3.2.2 Tolerances.................................................................................................................. 45 3.2.3 Mould orientation........................................................................................................ 46 3.2.4 Recesses, sleeves and boxouts................................................................................. 46 3.2.5 Mould release agents ................................................................................................. 46 3.3 Cast-in connections..................................................................................................................... 46 3.4 Lifting inserts............................................................................................................................... 46 3.4.1 General....................................................................................................................... 46 3.4.2 Lifting position tolerances........................................................................................... 47 3.5 Surface finishes........................................................................................................................... 47 3.5.1 Types of finishes......................................................................................................... 47 3.5.2 Production................................................................................................................... 47 3.5.3 Tiled finishes............................................................................................................... 47 3.6 Prefabricated metal frames......................................................................................................... 48 3.7 Pre-concreting check .................................................................................................................. 48 3.8 Concrete placing ......................................................................................................................... 48 3.9 Demoulding and lifting................................................................................................................. 48 3.10 Curing............................................................................................................................... 49 3.10.1 Normal curing ........................................................................................................... 49 3.10.2 Steam curing............................................................................................................. 49 3.11 Handling.................................
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